Case Study
Chlorinated Paraffins (CPW) Plants
Bangladesh
A complete end-to-end solution for chlorinated paraffin wax manufacturing with high efficiency, safety, and sustainability.
20 TPD
Plant Capacity
30%
Energy Savings
120 Days
Project Timeline
100%
Client Satisfaction
Client Overview
The Challenge
The client required a reliable and energy-efficient plant for chlorinated paraffin wax production with strict safety standards and low maintenance.
Key Challenges :
- High energy consumption in existing system
- Corrosion issues and frequent downtime
- Inconsistent product quality
- Requirement of a fully automated and safe system
Project Details
Industry
Chemical
Location
Bangladesh
Raw Material
Paraffin Oil, Chlorine Gas
Operating Pressure
1.5 – 2.5 Kg/cm²
Operating Temperature
120 – 150 °C
Scope of Work
Engineering, Manufacturing, Supply, Installation & Commissioning
Equipment Supplied
Reactor, Condenser, Separator, Scrubber, Heat Exchanger, Storage Tank,
- The Challenge
- High operational cost due to inefficient heat utilization.
- Frequent maintenance and corrosion in older systems.
- Need for better safety, automation and environmental compliance.
- Our Solution
- Designed and implemented a customized, high-efficiency plant.
- Used corrosion-resistant materials and advanced automation.
- Integrated heat recovery system to optimize energy usage.
- The Result
- 30% reduction in energy consumption.
- Improved product quality and consistency.
- Zero major breakdowns in the first year of operation.
Project Execution
01
Engineering
Process designing, simulation & detail engineering
02
Manufacturing
Precision manufacturing in our ISO-certified facility
03
Installation
On-site installation by expert team
04
Commissioning
Testing, commissioning & performance validation
Project Gallery
Technical Specifications
Raw Material
Paraffin Oil, Chlorine Gas
Plant Capacity
20 TPD
Operating Temperature
120 – 150 °C
Operating Pressure
1.5 – 2.5 Kg/cm²
Material of Construction
SS 316 / MS / FRP
Automation
PLC Based Fully Automatic System
Project Impact
30%
Energy Savings
98%
Plant Uptime
25%
Increase In Productivity
Zero
Major Breakdowns
- Technofab Engineers delivered the plant on time with excellent quality. The performance has exceeded our expectations and their support is outstanding
Factory Manager
Leading Chemical Company, Bangladesh